SharperTek® Automated Industrial Strength Heated Ultrasonic Cleaning Machine with Tube Flushing Capability.
Automated Multi-Tank Ultrasonic Cleaner
Multi-tank unit consists of a total of 5 tanks: ultrasonic cleaning tank, ultrasonic wash/rinsing tank, ultrasonic rinsing tank, a super-heated rinse tank, and a drying tank.
Main HMI screen for overall automated process
Allen Bradley HMI and independent controls for each tank
Interfacing flushing manifold integrated into parts basket- Flushes and cleans the I.D. while outside is being cleaned
Load and Unload conveyor
Load and unload light screens –for safe operation
Overhead Gantry – belt driven
High Volume blower for dying tank
Heated Nitrogen purge during dry cycle- Dries the I.D.
Independent filtrations systems for each tank
Independent weirs + oil skimmers for each tank
Between tank access walkways with safety doors
No manual movement of the baskets-Completely Automated
Up to 7 baskets in process at one time
All tanks are mounted into a stainless steel table-top assembly which is mounted to a steel frame assembly, size 650” x 140” x 150” tall.
The frame is enclosed with stainless steel panels which allow for access to all internally mounted components. All components are mounted in this frame assembly.
NEMA4X control enclosure includes Master Power Button with indicator light, E-stop, Manual Ultrasonic and dryer tank controls with digital temperature controller, ultrasonic generator indicator lights, control box safety access switch, and options controls.
Tubes/parts are connected to parts basket at load conveyor. Operator pushes start cycle. Conveyor moves basket to gantry pick-up position. Gantry picks up basket places in to washing tank. Wash tank cover automatically closes. Ultrasonics turn on and flushing of the interior of the tubes begins. Flushing pulsates during cleaning cycle. Cleaning cycle finishes and gantry indexes to next tank. When the gantry drops the basket into the drying tank the high volume blower turns and as does the heated nitrogen purge. With the dry cycle complete the gantry removes the basket from the last tank and drops it onto the unload conveyor. Unload conveyor moves basket to unload location. Tubes/parts are removed from basket. Operator presses unload operation complete and the conveyor cycles the basket into pick-up location. The gantry return the basket to the beginning of the line.